General objective
To operate, monitor, and maintain the grain extrusion process to ensure the consistent production of high-quality extruded products that meet production targets, food safety requirements, and quality standards while minimizing downtime and material wastage.
Responsibilities and Tasks
Dryer, Cooler & Grinder Operations:
Prepare and verify raw materials before production.
Adjust dryer temperatures, airflow, and moisture targets.
Ensure cooler efficiency and correct product temperatures.
Operate grinders/screens and maintain required particle sizes.
Prevent bottlenecks and ensure smooth downstream flow
Operate the grain extrusion line according to approved operating procedures
Coordinate with the Extrusion Controller on upstream changes.
Perform any other duties assigned by the supervisor.
Compliance with Quality Standards:
Ensure the extruded product meets the required quality specifications.
Perform moisture, density, temperature, and particle size checks.
Carry out visual inspections throughout the process.
Follow ISO and HACCP guidelines in your section.
Escalate quality deviations quickly.
Safety & Housekeeping:
Keep your area clean, organised, and dust-free.
Always use PPE and follow safety procedures.
Report mechanical or electrical issues immediately.
Apply safe start-up, shutdown, and lock-out practices.
Comply with all health, safety, and environmental requirements.
Communication & Teamwork:
Provide clear handovers for the next shift
Inform the Extrusion Controller about deviations.
Support packing staff to maintain smooth operations.
Requirements
Language skills – English.
Education degree – Minimum of OND in Mechanical/Industrial/Food Processing technology, or equivalent technical qualification
Work experience – 1 – 2 years'' experience operating food processing or extrusion equipment. Technical or vocational training in machine operation is an added advantage.
Computer skills – MS Word, MS Excel & Outlook
Other required skills:
Operate the grain extrusion line according to approved operating procedures.
HMI operating system experience
Ability to adjust process settings to control product outcomes.
Monitor critical process parameters such as temperature, pressure, moisture, feed rate, screw speed, and product density.
Troubleshooting of downstream issues.